Akademik Veri Yönetim Sistemi
Afyon Kocatepe Üniversitesi Fen ve Mühendislik Bilimleri Dergisi, cilt.23, sa.1, ss.247-259, 2023 (Hakemli Dergi)
Determination and assessment of residual stresses are crucial to prevent the failure of the components used in defense, aerospace and automotive industries. The objective of this study is to present a material method to accurately predict the residual stresses induced during machining of Inconel 718. Orthogonal cutting tests were performed at various cutting speeds and feeds, and the residual stresses after machining of Inconel 718 were characterized by X-ray diffraction. A viscoplastic self-consistent crystal plasticity model was developed to import the microstructural inputs of this superalloy into a commercially available finite element software (Deform 2D). In addition, same simulations were carried out with classical Johnson - Cook material model. The simulation and experimental results showed that the crystal plasticity based multi-scale and multi-axial material model significantly improved the prediction accuracy of machining induced residual stresses of Inconel 718 when compared to the existing model, and it can be used to minimize the surface defects and cost of production trials in machining of difficult-to-cut materials.